CCD Vision Fully Automatic Screen Printing Machine

Description

Fully Automatic Screen Printing Machine with CCD Vision Registration

1. Production Introduction

CCD CAMERA SCREEN PRINTER
Fully automatic screen printing machine

2. Production Application

Best Fully Automatic Screen Printing Machine with CCD Vision Registration to meet highest demands, with CCD-camera system and movable print table to produce high-quality prints on flat materials such as EL-foils, LGP panels, BEF-films, touch screens, membrane switches, flexible printed circuits, and much more.

Product Applications : LCD cell sealant, Touch panel, Touch screen, Monitor, ITO, Diffusers for back light module, Light guide plate, EL panel, Automobile glass, Automotive Glass, Car glass, LOGO printing, Graphics printing.

What Is Screen Printing Machine?

Screen Printing, which is also known as silk screening. Screen printers use a silkscreen, a squeegee, and hinge clamps to screen print their designs. The ink is forced through the mesh using the rubber squeegee, the hinge clamps keep the screen in place for easy registration.

What Is CCD Visual Positioning System?

CCD visual positioning system is a visual motion control system developed for the needs of higher precision camera positioning identification, marking, engraving or cutting. It has the characteristics of high precision and high stability. It is mainly used in screen printing machines. CCD visual positioning system is a high-tech product used for industrial detection and identification. The core issue of production is the selection of industrial computer system, which can collect high-definition images of processed products and directly transmit them to the GPIO interface of the machine. Due to the rapid development of digital image processing and computer vision technology, more and more researchers have adopted cameras as the perception sensors of fully autonomous mobile robots. This is mainly because the original ultrasonic or infrared sensors have limited amount of information and poor robustness, while the visual system can make up for these shortcomings. The real world is three-dimensional, while the image projected on the camera lens (CCD/CMOS) is two-dimensional. The ultimate goal of visual processing is to extract relevant three-dimensional world information from the perceived two-dimensional image.

How Does CCD Visual Positioning System Work?

Due to the rapid development of digital image processing and computer vision technology, more and more researchers have adopted cameras as the perception sensors of fully autonomous mobile robots. The filter-based positioning algorithms of CCD visual positioning system mainly include KF, SEIF, PF, EKF, and UKF. The method of combining monocular vision and odometer can also be used. Using the odometer reading as auxiliary information, the coordinate position of the feature point in the current robot coordinate system is calculated by triangulation. The three-dimensional coordinate calculation here needs to be carried out on the basis of a delay of one time step.

2021 Best Fully Automatic Screen Printing Machine with CCD Vision Registration System Advantages

  1. The products’ position and angle can be freely placed on vacuum bed, the CCD vision system automatically captures without fixture positioning, and automatically printing.
  2. The visual positioning system enlarge the marking area and solves the accuracy problem of the small parts.
  3. Adopts a coaxial CCD camera, the marking position is accurate, without missing or re-marking.
  4. It can be equipped with assembly line or other automatic loading and unloading mechanism to realize automatic printing.
  5. Especially suitable for digital printed paper/films which have no fixed cross mark.

Operation Mode:

A.The material is loaded manually on activity platform and transferred onto print table in home position.

B. After detection by the CCD camera the material is positioned with the highest precision.

C. The print table moves into the print station, then the print process starts automatically.

D. The print table moves back to home position.

E. The material is then taken off print table automatically by manipulator

3. Main Features

A. Ful automatic system, with auto loading and unloading device for improving production yield rate.

B. PLC programming, touching screen, simple to operate, easy to use.

C. LED Control panel is available for any position by rotating the hunger, easy to operate.

D. CCD auto-alignment system ensure accurate printing, the aligning accuracy within +0.01mm, to provide excellent function.

E. Top servo motors drive printing fast and smooth, stable and quiet.

F. Multi-valued image processing

G. Machine components top configuration

H. Anti-static bar and anti-dust rollers is optional.

I. Fault self detection system with emergency switch and safety protection, and alarm light, etc.

4. TECHNICAL PARAMETERS

Model P4A-CCD4060 Air Source 0.5-0.8Mpa
Max. Printing Area 400X600mm Air Consumption 15L/min
Table size 500x700mm Power Supply 380V/50Hz
Max. Screen Frame 650X980mm Power consumption 5kW
Capacity 500Pcs/h Mechanical Repeatability: 0.005mm
Stacking Height 300mm Printing Accuracy ≤5um
Work-Piece Thickness 0.1-2mm Machine Dimension L*W*H:3500*1500*2050MM
Worktable Displacement ±5mm Machine Weight 950KG

5. Production Images

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Side view

1Front view
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Touch Control panel for screen printer

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Auto camera registration

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High-precision cameras

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Vacuum bed

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Anti double Feeder with dust free

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Feeding device and anti-static

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Industrial computer

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Top servo motor ensure precese